Setup Sheet for Program 1234

Program Comment:
JOB 1
Document Path:
C:\Users\Gabriel\Desktop\Exercise Files\Ch5\5.7\5.7.SLDASM

Setup
WCS
: #1
Stock
:
  
DX: 7.6in

  
DY: 5in

  
DZ: 2in
Part
:
  
DX: 6.95in
  
DY: 4.45in

  
DZ: 1.75in
Stock Lower in WCS #1
:
  
X: 0in

  
Y: -5in

  
Z: -2in
Stock Upper in WCS #1
:
  
X: 7.6in

  
Y: 0in

  
Z: 0in

Total
Number Of Operations:
7
Number Of Tools:
5
Tools:
T1 T2 T3 T10 T11
Maximum Z:
0.6in
Minimum Z:
-1.998in
Maximum Feedrate:
150in/min
Maximum Spindle Speed:
8556rpm
Cutting Distance:
315.219in
Rapid Distance:
366.342in
Estimated Cycle Time:
4m:30s

Tools
T1 D1 L1
Type:
face mill
Diameter:
2in
Length:
1.563in
Flutes:
5
Description:
2" Face Mill
Vendor:
Maritool
Product:
MSAP16-D050A05R-25.4
 
Minimum Z:
-0.05in
Maximum Feed:
65in/min
Maximum Spindle Speed:
6500rpm
Cutting Distance:
82.827in
Rapid Distance:
73.328in
Estimated Cycle Time:
1m:17s
(28.6%)
 
Holder:
Maritool CAT40-FMA1.0-1.5M
Comment:
Maritool CAT40-FMA1.0-1.5M
Vendor:
Maritool
Product:
CAT40-FMA1.0-1.5M
    
T2 D2 L2
Type:
spot drill
Diameter:
0.75in
Tip Angle:
90°
Length:
1.6in
Flutes:
3
Description:
3/4" Spot Drill
 
Minimum Z:
-0.325in
Maximum Feed:
30in/min
Maximum Spindle Speed:
6500rpm
Cutting Distance:
1.9in
Rapid Distance:
15.8in
Estimated Cycle Time:
4s
(1.5%)
 
Holder:
Maritool CAT40-ER32-2.35
Comment:
Maritool CAT40-ER32-2.35
Vendor:
Maritool
Product:
CAT40-ER32-2.35
    
T3 D3 L3
Type:
drill
Diameter:
0.422in
Tip Angle:
130°
Length:
5.484in
Flutes:
3
Description:
27/64 Drill, 3F, Carbide
Vendor:
Fullerton
 
Minimum Z:
-1.998in
Maximum Feed:
59.9999in/min
Maximum Spindle Speed:
6500rpm
Cutting Distance:
8.573in
Rapid Distance:
135.313in
Estimated Cycle Time:
10s
(3.8%)
 
    
T10 D10 L10
Type:
right hand tap
Diameter:
0.5in
Length:
5in
Flutes:
2
Description:
1/2-13 UNF
 
Minimum Z:
-1.364in
Maximum Feed:
38.46155in/min
Maximum Spindle Speed:
6500rpm
Cutting Distance:
11.6in
Rapid Distance:
14.412in
Estimated Cycle Time:
18s
(6.8%)
 
    
T11 D11 L11
Type:
flat end mill
Diameter:
0.625in
Length:
2.25in
Flutes:
3
Description:
1/2" Flat Endmill
 
Minimum Z:
-1.78in
Maximum Feed:
150in/min
Maximum Spindle Speed:
8556rpm
Cutting Distance:
210.319in
Rapid Distance:
127.488in
Estimated Cycle Time:
1m:26s
(31.7%)
 
Holder:
Maritool CAT40-ER32-2.35
Comment:
Maritool CAT40-ER32-2.35
Vendor:
Maritool
Product:
CAT40-ER32-2.35

Operations
Operation 1/7
Description:
Face1
Strategy:
Facing
WCS:
#1
Tolerance:
0in
Maximum stepdown:
0.25in
Maximum stepover:
1.9in
 
Maximum Z:
0.6in
Minimum Z:
-0.05in
Maximum Spindle Speed:
6500rpm
Maximum Feedrate:
65in/min
Cutting Distance:
82.827in
Rapid Distance:
73.328in
Estimated Cycle Time:
1m:17s
(28.6%)
Coolant:
Flood
T1 D1 L1
Type:
face mill
Diameter:
2in
Length:
1.563in
Flutes:
5
Description:
2" Face Mill
Vendor:
Maritool
Product:
MSAP16-D050A05R-25.4
    
Operation 2/7
Description:
Drill1
Strategy:
Drilling
WCS:
#1
Tolerance:
0in
 
Maximum Z:
0.6in
Minimum Z:
-0.325in
Maximum Spindle Speed:
5090rpm
Maximum Feedrate:
30in/min
Cutting Distance:
1.9in
Rapid Distance:
15.8in
Estimated Cycle Time:
4s
(1.5%)
Coolant:
Flood
T2 D2 L2
Type:
spot drill
Diameter:
0.75in
Tip Angle:
90°
Length:
1.6in
Flutes:
3
Description:
3/4" Spot Drill
    
Operation 3/7
Description:
Drill2
Strategy:
Drilling
WCS:
#1
Tolerance:
0in
 
Maximum Z:
0.6in
Minimum Z:
-1.998in
Maximum Spindle Speed:
5432rpm
Maximum Feedrate:
59.9999in/min
Cutting Distance:
8.573in
Rapid Distance:
135.313in
Estimated Cycle Time:
10s
(3.8%)
Coolant:
Flood
T3 D3 L3
Type:
drill
Diameter:
0.422in
Tip Angle:
130°
Length:
5.484in
Flutes:
3
Description:
27/64 Drill, 3F, Carbide
Vendor:
Fullerton
    
Operation 4/7
Description:
Drill3
Strategy:
Drilling
WCS:
#1
Tolerance:
0in
 
Maximum Z:
0.6in
Minimum Z:
-1.364in
Maximum Spindle Speed:
500rpm
Maximum Feedrate:
38.46155in/min
Cutting Distance:
11.6in
Rapid Distance:
14.412in
Estimated Cycle Time:
18s
(6.8%)
Coolant:
Flood
T10 D10 L10
Type:
right hand tap
Diameter:
0.5in
Length:
5in
Flutes:
2
Description:
1/2-13 UNF
    
Operation 5/7
Description:
2D Adaptive2
Strategy:
Adaptive 2D
WCS:
#1
Tolerance:
0.004in
Stock to Leave:
0.02in
Optimal load:
0.1in
Load deviation:
0.01in
 
Maximum Z:
0.6in
Minimum Z:
-1.78in
Maximum Spindle Speed:
8556rpm
Maximum Feedrate:
150in/min
Cutting Distance:
113.751in
Rapid Distance:
39.641in
Estimated Cycle Time:
46s
(17%)
Coolant:
Flood
T11 D11 L11
Type:
flat end mill
Diameter:
0.625in
Length:
2.25in
Flutes:
3
Description:
1/2" Flat Endmill
    
Operation 6/7
Description:
2D Adaptive1
Strategy:
Adaptive 2D
WCS:
#1
Tolerance:
0.004in
Stock to Leave:
0.02in
Optimal load:
0.15in
Load deviation:
0.015in
 
Maximum Z:
0.6in
Minimum Z:
-0.78in
Maximum Spindle Speed:
8556rpm
Maximum Feedrate:
150in/min
Cutting Distance:
55.875in
Rapid Distance:
50.147in
Estimated Cycle Time:
23s
(8.5%)
Coolant:
Flood
T11 D11 L11
Type:
flat end mill
Diameter:
0.625in
Length:
2.25in
Flutes:
3
Description:
1/2" Flat Endmill
    
Operation 7/7
Description:
2D Adaptive3
Strategy:
Adaptive 2D
WCS:
#1
Tolerance:
0.004in
Stock to Leave:
0.02in
Optimal load:
0.25in
Load deviation:
0.025in
 
Maximum Z:
0.6in
Minimum Z:
-0.78in
Maximum Spindle Speed:
8556rpm
Maximum Feedrate:
150in/min
Cutting Distance:
40.693in
Rapid Distance:
37.701in
Estimated Cycle Time:
17s
(6.2%)
Coolant:
Flood
T11 D11 L11
Type:
flat end mill
Diameter:
0.625in
Length:
2.25in
Flutes:
3
Description:
1/2" Flat Endmill

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